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    MSRP also excludes destination and handling fees, tax, title, license and registration. Service manuals offer advanced maintenance information and can be purchased online. Click the links below to purchase a service manual for your vehicle. Service manuals cannot be returned. Manual can be accessed and downloaded for free online. Unless noted, trademarks are the property of Polaris Industries Inc. Your comments are important for us. We will review your suggestions to see how we can improve this article. How can we improve this article? Please make sure you entered a valid US zip code. Sorry, no results match your current selection. Top element. POLARIS RANGER XP 700 4X4 RANGER 6X6 SERVICE MANUAL. SUSPENSION CLUTCHING FINAL DRIVE TRANSMISSION BRAKES ELECTRICAL. GENERAL INFORMATION CHAPTER 1 GENERAL INFORMATION MODEL INFORMATION . GENERAL INFORMATION MODEL INFORMATION Model Identification The machine model number must be used with any correspondence regarding warranty or service. Model Year Model Option Designation Basic Chassis Engine Designation Designation. Number Location The machine model number and serial number are important for The transmission I. LH frame rail close to the front drive wheel. GENERAL INFORMATION VEHICLE DIMENSIONS RANGER 4X4, 6X6 75 in. GENERAL INFORMATION Vehicle Dimensions RANGER 4X4, 6X6 120 in. Polaris Domestic Twin Cylinder, Platform 5. Polaris Domestic Twin Cylinder, Platform 6. Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while other tools maybe substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools when servicing any Polaris. GENERAL INFORMATION Standard Torque Specifications The following torque specifications are to be used only as a general guideline. There are exceptions in the steering, suspension, and engine areas. Always consult the exploded views or each manual section for torque values of fasteners before using standard torque. Distance between center of crankshaft and center of driven clutch shaft. Polaris measures chain length in number of pitches. POLARIS LUBRICANTS, MAINTENANCE AND SERVICE PRODUCTS . WHEEL, HUB, AND SPINDLE TORQUE TABLE. If oil level begins to rise, discontinue use and determine cause. Inspection may reveal the need for replacement parts. Always use genuine Polaris parts. WARNING Improperly performing the procedures marked with a could result in component failure and lead to serious injury or death. Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer perform these services. Engine Oil Change 100 H one month Oil Filter Change 100 H Replace with oil change Perform these procedures more often for vehicles subjected to severe use. Headlight Aim Adjust as needed Perform these procedures more often for vehicles subjected to severe use. Light Cluster Switch Holder Holder Ignition Accessory Storage Switch Storage Outlet Compartment. Rear Gearcase Transmission Mid Gearcase Battery Drive Shafts Front Prop Shaft Rear Prop Shaft. Each item can be purchased separately at your local Polaris dealer. Polaris Lubricants, Maintenance and Service Part No. Primer N, Aerosol, 25 g Part No. Add lube to bottom of fill plug Change annually. Polaris Demand Drive Hub Drain completely. Polaris Premium All Season Grease, Conoco Superlube M or Mobilegrease Special Yoke 6. GENERAL INFORMATION Fuel Filter Use this procedure to loosen or tighten the shift linkage cable as needed. GENERAL INFORMATION Throttle Freeplay Adjustment Air Filter Service Inspection It is recommended that the air filter be replaced annually. When riding in extremely dusty conditions replacement will be Apply the parking brake. The filter should be inspected periodically before each ride, Start the engine, and warm it up thoroughly. GENERAL INFORMATION Air Intake Inspection Check air box. If oil or water deposits are found, drain them into a suitable container. Service more frequently if vehicle is operated Inspect the foam inserts in the air baffle boxes. If the foam in wet conditions or at high throttle openings for inserts are dirty, clean the foam with a high flash point extended periods. Compression and Leakdown Test is contained in the bottom of the crankcase. To check the oil level follow the procedure listed below. This engine does NOT have decompression components. Remove the clean out plugs located on the bottom of the muffler as shown below. GENERAL INFORMATION If particles are still suspected to be in the muffler, back the The transmission lubricant level should be checked and changed machine onto an incline so the rear of the machine is one in accordance with the maintenance schedule. The correct front gearcase lubricant to use is Polaris Premium Demand Hub Fluid. Front Gearcase Specifications Place a drain pan beneath the transmission oil drain plug area. Check vent hose to be sure it is routed properly and Remove fill plug. filexlib.
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